Testing And OMC Tendor Services By Us
Creating a tender for a Biodiesel Plant involves specifying the technical and operational requirements for the project, including the testing band (type testing) that ensures the biodiesel produced meets the quality standards outlined by the OMC (Oil Marketing Companies). Here is a simplified example of a tender document outlining the requirements for a biodiesel plant, including testing procedures for the product and plant equipment.
TENDER FOR BIODIESEL PLANT CONSTRUCTION AND OPERATION
- Tender No.: [Insert Tender Number]
- Issued By: [Company/Organization Name]
- Tender Opening Date: [Insert Date]
- Tender Submission Deadline: [Insert Date]
Scope of Work
The Scope Of Work Includes But Is Not Limited To
Design, procurement, and installation of equipment
Plant commissioning and start-up
Operator training and handover
Ongoing operation and maintenance support for [Insert Time Period]
Testing Band and Type Testing (for Biodiesel Quality Assurance)
As per OMC specifications, the biodiesel produced at the plant must adhere to the following standards, and type testing will be required to confirm product quality. The Biodiesel Quality Testing should be performed as per the guidelines in the ASTM D6751 (USA), EN 14214 (EU), or other relevant standards.
Key Tests to be Conducted
Biodiesel Product Testing
- Viscosity: Measured at 40°C to ensure proper fuel flow characteristics.
- Flash Point: Must meet the minimum flash point required by OMC standards (typically > 120°C).
- Water Content: Should be below the specified limit (e.g., < 0.05%).
- Density: To match specifications required for diesel engine operation.
- Acid Number: Must be within specified limits to prevent engine corrosion.
- Free Fatty Acid (FFA): Feedstock must meet the limits to prevent soap formation during transesterification.
- Cloud Point: Ensure biodiesel can operate efficiently in cold weather conditions.
- Cetane Number: Minimum cetane number required for proper ignition quality.
Raw Material Testing (Feedstock Analysis)
- Moisture Content: Must meet the limits to avoid catalyst deactivation.
- Free Fatty Acids (FFA): To determine pre-treatment requirements (neutralization or esterification).
- Impurities and Contaminants: Feedstock must be free from harmful impurities like phosphorus, chlorides, and heavy metals.
Process Equipment Testing
- Pressure and Temperature Testing: Ensure the system operates within the required temperature and pressure ranges for safety and efficiency.
- Flow and Mixing Tests: Ensure uniformity in mixing and reagent flow to achieve maximum conversion efficiency during transesterification.
Emissions Testing
- Stack Emissions: Periodic testing of plant emissions to ensure compliance with environmental standards for air quality.
End-of-Line Testing (Post-Production)
- Biodiesel Purity: Final product should be tested to ensure that no excess methanol, glycerin, or other contaminants are present.
- Biodiesel Stability: Shelf life testing to ensure that the product retains its quality during storage.
Tender Submission Requirements
Interested vendors must submit the following documents:
- Company Profile: Brief overview of the company, including experience in biodiesel manufacturing plant projects.
- Technical Proposal: Detailed description of the proposed plant design, equipment specifications, and process flow.
- Testing and Compliance Certification: Proof of compliance with international biodiesel standards (ASTM D6751, EN 14214).
- Cost Proposal: A detailed breakdown of costs, including equipment, installation, commissioning, and ongoing support.
- Previous Work/References: List of completed biodiesel plant projects, including client names, contact details, and project outcomes.
Quality Assurance and Standards Compliance:
- All biodiesel produced must meet OMC standards and adhere to ASTM D6751 (or EN 14214).
- Vendors should provide a detailed Type Testing Plan to demonstrate compliance with these standards.
- The plant must incorporate a Quality Management System (QMS) to ensure consistent product quality and adherence to testing protocols.
Bid Evaluation Criteria:
- Compliance with technical specifications and industry standards.
- Proven experience in biodiesel plant design and construction.
- Cost-effectiveness and operational efficiency of the proposed plant.
- Vendor’s ability to provide post-installation support and service.